RIBS System
The RIBS system combines half-round thermoplastic rods with specialized FRP flat pads to elevate pipes above their metallic supports, preventing external corrosion at the support points. It facilitates easy installation, eliminates the need for drilling, and allows for rapid inspection and maintenance, making it a robust solution for industrial piping systems.
RIBS BENEFITS
- MINIMIZES POINT- LOADING BY INCREASING LOAD DISTRIBUTION BY UP TO 500%
- MODULAR SYSTEM CAN BE SUPPLIED IN PRE-CUT LENGTHS, OR FIELD-ADJUSTED FOR MAXIMUM PRECISION
- RIBS PROVIDES POSITIVE ENGAGEMENT OF THERMOPLASTIC BARS TO ELIMINATE THE RISK OF FAILURE
- COMPATIBLE WITH MOST THERMOPLASTIC BARS FOR EASY RETROFITS
- EASY INSTALLATION, CAN BE BONDED, OR DRILLED AND BOLTED
- ELIMINATES THE NEED TO DRILL HOLES IN BEAMS, IN RODS, OR BOTH
- MAINTENANCE-FREE PERFORMANCE
- SAFER, STRONGER, LASTS LONGER
- NO SKILLED WELDERS OR HOT WORK PERMITS REQUIRED
- INSTALL ON LIVE LINES, SYSTEM SHUTDOWN NOT REQUIRED
- ACCOMMODATE ANY PIPE SIZE
Let’s Start Work
Together
For help on your next project, or if you have any questions, call or visit us at:
RedLineIPS RIBS System
Cogbill’s RIBS (RedLineIPS Integrated Bar System) is an innovative fusion of expandable FRP tray systems and thermoplastic half-round rods. This system ingeniously raises pipes above their supporting structures to prevent external pipe corrosion at support points (CUPS), while also facilitating rapid installation as well as quick and easy corrosion inspection.
The RedLineIPS RIBS system revolutionizes the protection of industrial piping systems against external corrosion. By introducing extruded thermoplastic half-round bars between the pipe and its steel support, it effectively eradicates metal-to-metal contact, drastically diminishing the risk of galvanic corrosion. This clever design not only avoids direct contact but also enhances moisture evaporation speed, significantly reducing the potential for crevice corrosion. The strategic distribution of the pipe’s weight across multiple bars also eliminates point-loading, a common problem with using rods as supports, which could otherwise impair the integrity of both the pipe and the rods.
Additionally, the system’s tray feature offers a streamlined method to secure the rods without the need for U-Bolts, which typically require drilling into the rods—a process that could weaken their structural integrity by removing material and possibly introducing cracks. Utilizing our tray system alongside a bonding agent, such as a two-part epoxy or VHB tape, also negates the need to drill into the support beams. This method not only fortifies the installation with up to 2,500 psi of shear strength but also expedites the installation process considerably.
Thus, the RIBS system adeptly addresses and overcomes the predominant challenges traditionally associated with plastic rods as pipe supports—like point-loading and the requirement for drilling into the rods and beams. This marks a significant advancement in corrosion prevention technology, offering a robust, efficient solution to safeguard industrial piping systems.
The RedLineIPS RIBS system is versatile, designed for easy customization through cutting, machining, and pre-drilling to meet specific project requirements. We support our clients with complimentary installation training and field support, ensuring a smooth integration into your projects.
RIBS System Components
Fiber-Reinforced Plastic (FRP) Tray
The RIBS trays are crafted from the same FRP material used to manufacture our FRP Wear Pads and the SmartPads. They feature layers of continuous strand mat, infused with high-quality vinyl ester resin, making them UV stable and suitable for demanding environments, such as coastal and offshore installations. They can be manufactured to any size, and multiple trays can be stacked next to each other to create larger trays. These trays have been load-tested to accommodate pipes of any size and weight, offering custom sizes.
The trays can be securely attached to the supporting structure either by bolting or, for a more rapid installation, by bonding with a two-part epoxy, eliminating the need for drilling bolt holes. As an even faster and more straightforward option, strong double-sided VHB tape can be used. This tape is pre-applied to the tray’s underside—simply remove the protective film and position the tray as required.
FRP Tray Features
- Durability and Construction: Fabricated using continuous strand mat, enhanced with vinyl ester resin lamination for superior durability.
- Environmental Resilience: Features UV resistance and has undergone rigorous load testing, ensuring peak performance in demanding environments such as coastal and offshore locations.
- Vibration and Impact Mitigation: Crafted to absorb vibrations and improve impact resistance, promoting both stability and extended service life.
- Customization Options: Offers customizable dimensions (length, width, and thickness) to precisely align with specific project needs.
- Temperature Adaptability: Capable of enduring extreme temperature fluctuations, from -60°F to 400°F (-51°C to 204°C), making it versatile for diverse operational scenarios.
RedLineIPS Plastic Half-Round Rods
Made from a high-grade thermoplastic, these rods are resistant to high temperatures and harsh chemicals, providing exceptional protection against deformation and deterioration. Their corrosion-resistant properties significantly enhance material longevity and protect against harsh environmental conditions.
RIBS Rods Features
- Thermoplastic Material: Crafted from a robust thermoplastic, offering longevity and resilience.
- High Corrosion Resistance: Exceptionally resistant to chemical and environmental degradation.
- Temperature Range: Effective across a broad temperature spectrum of -67° to 230°F (-55°C to 110°C), maintaining integrity in extreme conditions.
- Load Capacity: Engineered to support heavy loads without compromising structural integrity.
- Impact and Compression Strength: High resistance to impacts and compressive forces, ensuring durability under stress.
- Flexural Strength: Maintains shape and support even when bent or flexed.
- UV Stability: Resistant to ultraviolet light, preventing material breakdown over time.
- Low Moisture Absorption: Minimizes swelling and deterioration in wet environments.
- Electrical Insulation: Excellent insulator, reducing the risk of electrical interference.
- Abrasion Resistance: Withstands wear and tear, ensuring long-term performance.
Why Choose RedLineIPS RIBS?
- Superior Corrosion Resistance: Our high-grade, corrosion-resistant polymer rods ensure your piping systems are well-protected against moisture, chemicals, and environmental stressors.
- Innovative Design: The unique minimal contact design reduces the risk of moisture entrapment and promotes optimal airflow around piping surfaces, extending the lifespan of your infrastructure.
- Unique Tray Design: Allows for quick installation of the rods without compromising their structural integrity.
- Versatile Applications: Suitable for a wide range of industries, our system is designed to withstand extreme temperatures and harsh chemical exposures, offering robust performance in any setting.
- Ease of Installation: Our streamlined installation process using our unique tray system minimizes downtime and simplifies maintenance, making RedLineIPS RIBS a cost-effective choice for modern businesses.
- Sustainable Solution: Embracing sustainability, our durable and recyclable rods support your eco-conscious business values, offering a long service life.
Ready for RIBS?
At Cogbill, we understand the critical importance of maintaining the integrity of your piping systems. That’s why we’re proud to introduce our revolutionary RIBS system, a great solution designed to combat external pipe corrosion at the pipe support locations with unmatched efficiency and reliability. Crafted with the needs of the industrial sector in mind, our system ensure your operations run smoothly, safely, and without the costly interruptions caused by corrosion. Our tray system eliminates drilling in both the thermoplastic rods and the supporting beams, all while eliminating point-loading that can damage the rods, the pipe, or both.
Elevate your corrosion prevention strategy with RedLineIPS RIBS system. Contact us today to explore our products and discover how we can contribute to the success of your business. Our team is ready to provide you with the necessary information and support, helping you make the most informed decision for your piping systems.